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Achieving batch-to-batch consistency with Antibody Oligonucleotide Conjugates (AOCs)


Batch-to-batch consistency in antibody conjugate production is challenging with any type of label and can only be achieved with tight control of multiple reaction parameters. While the degree of labeling (DoL) for an antibody-oligo conjugate (AOC) can easily be varied within an experiment to provide a range of conjugates for evaluation, it is far more challenging to maintain a single target DoL value across multiple batches. At AbOliGo, we are developing new conjugation methodologies to achieve consistent outcomes for AOCs. Fig 1 shows a typical reducing SDS gel result when varying the DoL (increasing left to right) in the production of some trial AOCs. Such an experiment might be done with a new antibody or a new oligo to find the reaction conditions yielding the best conjugate for a particular application.


Figure 1. Coomassie-stained reducing SDS-gel of IgG and six AOCs


Unmodified heavy (H) and light chains (L) for control IgG can be seen in track 1, with marker proteins (M) shown on the left. Across tracks 2 to 7, the incorporation of oligo into the antibody increases, and there is a concomitant loss of H and L staining. Chains modified with one oligo (H+1 or L+1) become more pronounced, and H+2 and even H+3 bands are seen at very high levels of modification. After purification of AOCs and further evaluation in an application, it is possible to correlate assay performance with the DoL and then select a preferred target DoL value for future production runs. At AbOliGo, we have examined the consistency of production of AOCs using our latest process. Table 1 below shows data for three conjugation experiments (A, B, C) carried out on different days at 20ug scale. A batch changeover for both the antibody and oligo was introduced during the study to provide some additional challenges to minimize variation. DoL was determined by a proprietary algorithm. Intra-day coefficient of variation (CV%) was below 3.5% for all three days, and for the pooled data across three days (10 conjugates) the coefficient was 7.53%.  


Table 1. Analysis of AOC variation

Experiment A

DoL

Conjugate 1

2.73

Conjugate 2

2.61

Conjugate 3

2.66

Conjugate 4

2.78

Average

2.695

STD.S

0.075

CV%

2.78


Experiment B

DoL

Conjugate 5

2.42

Conjugate 6

2.46

Conjugate 7

2.57

Average

2.483

STD.S

0.078

CV%

3.13

 

Experiment C

DoL

Conjugate 8

2.32

Conjugate 9

2.23

Conjugate 10

2.24

Average

2.263

STD.S

0.049

CV%

2.18


Global Average

2.502

Global STD.P

0.188

Global CV%

7.53


Conclusion

Despite the technical challenges of producing consistent batches of AOCs, we demonstrate here that even with deliberate changes of the input materials, AbOliGo’s production processes deliver AOCs within a narrow DoL target range, with low CV% values.

Smart application of an old conjugation reagent in the production of AOCs